Video of debugging a three-layer color steel roll forming machine in Myanmar
Here are the general operation methods for a three-layer color steel roll forming machine in Myanmar:
Preparations before startup:
Inspect the equipment: Ensure that all parts of the roll forming machine are in good condition, with firm connections and no loose or damaged parts. Check whether the electrical system, hydraulic system, etc. are normal.
Adjust the roller gap: According to the tile type to be produced and the material thickness, adjust the roller gap of the three-layer tile press to make it appropriate. Generally, the thicker the material, the larger the gap should be correspondingly, but be careful not to make it too large or too small to avoid affecting the tile quality.
Prepare raw materials: Prepare the required raw materials (such as steel plates, etc.) and ensure that their quality and size meet the requirements.
Safety inspection: Check whether the work area is safe, clean up surrounding debris and obstacles to ensure the safety of operators.
Startup operation:
Turn on the power: According to the requirements of the equipment manual, correctly connect the power of the tile press.
Start the oil pump (if available): If the roll forming machine is equipped with an oil pump, start the oil pump first and wait for the oil pump to run stably to ensure that the hydraulic system builds up sufficient pressure. Pay attention to whether the rotation direction of the oil pump motor is correct. If it is inconsistent, it may be necessary to swap any two of the three-phase power in the oil pump motor.
No-load test run: Before formal production, conduct a no-load test run first. Press the relevant buttons to make the action mechanisms of each part of the tile press (such as the forward and backward movement of the rollers, the up and down movement of the cutter, and the up and down movement of the profiling) run under no-load conditions, and check whether each action is normal and smooth, and whether there are abnormal noises or jamming phenomena. At the same time, check whether the safety devices such as limit switches are sensitive and reliable.
Production operation:
Manual feeding (if necessary): For some small or simple tile presses, it may be necessary to manually feed the raw materials into the feed inlet of the tile press. When feeding, pay attention to keeping the material stable and entering in a straight line to avoid skewing or jamming.
Automatic feeding (if it has an automatic feeding function): If the tile press has an automatic feeding device, place the raw materials in the appropriate position, adjust the feeding mechanism to make it able to accurately and stably feed the materials into the color steel tile press machine.
Profiling operation: When the material enters the appropriate position, according to the production requirements, press the corresponding button or operating handle to start the profiling action. During the profiling process, pay close attention to the quality of the tiles, such as whether the tile type meets the requirements, whether the surface is flat, and whether there are deformations or defects. If a problem is found, stop the machine immediately for inspection and continue production after troubleshooting.
Cutting operation (if necessary): For tile panels that need to be cut, after profiling is completed, press the cutter button to make the cutter act and cut the tile panel to the required length. When cutting, pay attention to the accuracy of the cutting size and the neatness of the cutting edge.
Precautions during operation:
Observe the running state: During the operation of the tile press, always observe the running state of the equipment, including whether the actions of each part are normal, whether there are abnormal noises, vibrations or heating phenomena. At the same time, pay attention to observing the quality of the produced tile panels. If there is a problem, deal with it in time.
Keep a safe distance: Operators should keep a certain safe distance from the tile press to avoid body parts coming into contact with the running parts of the equipment to prevent accidents.
Pay attention to material feeding: Ensure that the raw material feeding is stable and continuous, and avoid material accumulation or jamming. If there is a problem with material feeding, stop the machine in time for handling and do not forcibly push the material.
Prevent overload: Do not let the tile press operate under overload for a long time to avoid damaging the equipment. If the equipment is found to be overloaded or there are abnormal conditions, stop the machine immediately for inspection.
Shutdown operation:
Stop production: When the production task is completed or shutdown is needed, first stop feeding, and then press the corresponding button to stop profiling, cutting and other actions.
Turn off the power: After the equipment completely stops running, turn off the power in the correct order.
Cleaning and maintenance: Clean up debris and dust on the equipment, and perform necessary maintenance on the equipment, such as adding lubricating oil and cleaning the rollers, to extend the service life of the equipment and ensure its performance when used next time.
Different models and manufacturers of three-layer color steel tile presses machine in Myanmar may have differences in operation details. Therefore, before actual operation, be sure to read the operation manual of the equipment in detail and operate under the guidance of professionals to ensure safety and correct use of the equipment. If complex failures or problems are encountered during operation, it is recommended to contact the equipment manufacturer or professional maintenance personnel for handling.