The three-layer color steel tile roll forming machine（The three-layer color steel tile press machine） is a device used to manufacture multi-layer color steel tiles, widely applied in roofs and exterior walls of buildings, warehouses, workshops, and other venues. Its main function is to process color-coated steel sheets into tiles of various shapes and structures through forming and pressing techniques. The three-layer color steel tile roll forming machine can press three different models of color steel tiles, saving customers both money and space. With superior performance and high quality, it is your best choice.
The three-layer color steel tile roll forming machine is a specialized device used for producing multi-layer color steel plate products, widely applied in industries such as construction, home appliances, and transportation. Below is a detailed introduction to the three-layer color steel tile forming machine:
Working Principle: The three-layer color steel roll tile forming machine operates by driving the upper and lower pressing rollers to rotate relative to each other using an electric motor. The color-coated metal sheet is fed between the pressing rollers, and after being pressed, it takes on the desired shape and size. The workflow includes feeding, forming, and cutting processes. Ultimately, the color steel plate is processed into tiles or panels suitable for building roofs and walls. For example, in the production of common wave tiles, the design of the pressing rollers will be tailored to specific wave shapes to transform flat color steel sheets into rippled tiles.
Components of the Equipment:
- Frame: The frame is the primary structure of the tile forming machine, supporting and securing other components. It is typically welded from robust steel to ensure the stability and strength of the equipment.
- Roller System: The roller system includes the upper and lower pressing rollers, which are key components for shaping the color steel sheet. The material and surface treatment of the rollers have a significant impact on the quality and forming effect of the color steel products. High-quality steel is usually used, with hard chrome plating applied to improve wear resistance and corrosion resistance.
- Transmission System: Composed of electric motor, reducer, chains, etc., this system is responsible for transmitting the motor’s power to the rollers, enabling their rotation. The precision and stability of the transmission system directly affect the production efficiency and product quality of the tile forming machine.
- Control System: This can be divided into semi-automatic and fully automatic types. The semi-automatic control system typically consists of buttons and switches, requiring manual operation for each step; the fully automatic system uses PLC computer control, achieving automated control of the production process, including setting production parameters, automatic feeding, forming, and cutting functions.
- Hydraulic System (optional): This system is used to provide pressure. In some cases where higher pressure is needed, the hydraulic system ensures that sufficient pressure is applied to the color steel plate by the pressing rollers to achieve the desired forming effect.
Product Features:
- High Production Efficiency: The three-layer color steel tile roll forming machine is highly automated, enabling continuous production, which greatly increases production efficiency and reduces labor costs. Depending on the model and product demands, forming speeds can reach several meters to tens of meters per minute.
- Excellent Product Quality: It can precisely control the forming dimensions and shapes of the color steel plates, producing color steel products with a smooth appearance, uniform waves, high dimensional accuracy, and strong rigidity.
- Strong Adaptability: The machine can produce various shapes, sizes, and colors of color steel products according to different customer needs and architectural design requirements, meeting diverse market demands.
- Cost-Effectiveness: Compared to other building materials production equipment, the price of the three-layer color steel tile forming machine is relatively low, and the raw material cost of color steel plates is also economical, making color steel products highly cost-effective in the construction market.
Application Areas:
- Construction Industry: The three-layer color steel tile roll forming machine is mainly used in the construction industry for roofs, walls, windows, and doors of buildings such as steel structure plants, warehouses, sports halls, exhibition centers, and theaters. Color steel plates are lightweight, high-strength, waterproof, fire-resistant, and provide insulation, meeting the structural and functional requirements of buildings.
- Home Appliance Industry: Some home appliance products, such as refrigerators, washing machines, and air conditioners, also use color steel plate materials. The three-layer color steel tile forming machine can produce color steel plate components suitable for home appliances.
- Transportation Industry: In the manufacturing of vehicles, trains, and ships, color steel plates also have some applications, such as car body panels, train carriage exteriors, and ship walls. The three-layer color steel tile forming machine provides equipment support for processing materials in these transportation tools.
Maintenance Recommendations:
- Daily Maintenance: Regularly check various components of the equipment, such as the rollers, transmission chains, and bearings, to ensure normal operation. Timely add lubricating oil or grease to maintain proper lubrication of the machine. Additionally, clean the dust and debris from the surface of the equipment to avoid affecting normal operation.
- Regular Maintenance: Perform comprehensive maintenance and inspection of the equipment regularly according to the operation and maintenance manuals, including replacing worn parts, inspecting the safety of electrical systems, and calibrating the precision of the equipment.
- Safe Operation: When operating the three-layer color steel tile forming machine, operators must strictly follow operational procedures and wear necessary protective gear to avoid safety accidents. Additionally, regular safety inspections of the equipment are required to ensure that safety performance meets the requirements.
| Specification | Details |
|---|---|
| Product Name | Color Steel Pressure Tile Machine |
| Brand | Win-Win |
| Frame Material | 300-400H Steel |
| Drive Power | 3-7.5 kW |
| Transmission Method | Chain |
| Chain Size | 1 inch – 1.2 inches |
| Shaft Diameter | 70-80 mm |
| Shaft Material | 45# Steel Tempered |
| Wheel Material | 45# Steel Hardened Chrome |
| Side Plate Thickness | 14 mm |
| Hydraulic Power | 3-5.5 kW |
| Hydraulic Method | Gear Pump |
| Tile Output Speed | 8-12 meters per minute |
| Feeding Width | 600-1250 mm |
| Machine Dimensions (LWH) | 600014001500 mm |
| Weight | 3-5 tons |
| Unit Price | 6000-15000 USD |