Floor deck roll forming machine

Introduction to floor deck roll forming machine.

The floor deck roll forming machine is a device used to cold bend and form materials such as galvanized steel sheets into floor decks by roll forming. Here is a detailed introduction to it:

Working principle: Through multiple rollers arranged in a specific order, continuous processing operations such as bending and rolling are performed on steel strips or steel plates. Driven by power devices such as motors, the plate is gradually rolled into a floor deck with a specific cross-sectional shape (such as V-shaped, U-shaped, trapezoidal, or a similar shape). For example, a flat steel plate is first fed into the equipment. After being acted on by a series of rollers of different shapes and sizes, the steel plate is gradually bent into the required waveform of the floor deck.

Structural composition:

Frame: It is the main structure of the equipment and is used to support and install other components. It needs to have sufficient strength and stability to ensure that there is no deformation or shaking during the processing.
Roller system: This is the core component and consists of multiple rollers of different shapes and sizes, including forming rollers and guide rollers. The forming rollers directly determine the shape and dimensional accuracy of the floor deck; the guide rollers play a role in guiding and assisting the smooth passage of the plate through the roll forming process.
Transmission system: Usually composed of a motor, reducer, coupling, transmission shaft, etc., it is responsible for transmitting power from the motor to the roller system so that the rollers can rotate at an appropriate speed and torque to realize the roll forming processing of the plate. For example, the motor provides power, adjusts the speed through the reducer, and then transmits the power to the transmission shaft through the coupling to drive the rollers to rotate.
Control system: Generally, a PLC (programmable logic controller) or other automation control equipment is used, which can set and adjust the operating parameters of the equipment, such as roll forming speed, plate feeding speed, roller gap, etc., and can also monitor the operating status of the equipment to realize automated production and precise control.
Shearing device: Used to cut the continuously roll-formed floor deck according to the set length. It usually includes a cutting knife, a driving device (such as a hydraulic cylinder or cylinder) and a positioning device to ensure the accuracy of the cutting size.

Performance characteristics:

High production efficiency: It can realize continuous automated production and quickly process a large amount of raw materials into floor decks in a short time, greatly improving production efficiency and meeting the large demand for floor decks in fields such as construction engineering. For example, an advanced floor deck roll forming machine can produce dozens of meters or even hundreds of meters of floor decks per hour.
High forming accuracy: Through precisely designed and manufactured roller systems and advanced control systems, it can ensure the dimensional accuracy and shape accuracy of floor decks, making them meet the requirements of architectural design and construction, and reducing errors and adjustment work during installation.
Strong adaptability: According to different design requirements and engineering needs, by adjusting the shape, size and arrangement of rollers, various specifications and shapes of floor decks can be produced to meet the needs of various building structures.
Easy operation: Modern floor deck roll forming machines are usually equipped with intelligent control systems. Operators only need simple training to master the operation method of the equipment, set relevant parameters, and achieve efficient production.
Convenient maintenance: The structural design of the equipment is reasonable, and each component is easy to disassemble and install, which is convenient for daily maintenance and reduces the maintenance cost and downtime of the equipment.

Application fields:

Construction field: In various construction projects, floor decks are widely used as permanent formwork or stress components. In the floor construction of steel structure factories, large shopping malls, stadiums, high-rise buildings, etc., the floor decks produced by floor deck roll forming machines can provide support and formwork for concrete pouring, and work together with concrete to improve the bearing capacity and seismic performance of the floor.
Bridge engineering: In some bridge constructions, floor decks can also be used in parts such as bridge deck pavement to bear part of the bridge deck load and provide a working platform for subsequent construction.

This floor deck roll forming machine is customized for our customer in Myanmar. Here are the real photos taken in the factory.