The double-layer color steel tile press machine（The double-layer roll forming machine） is a device used for producing color steel tiles. It can simultaneously produce two different types of tiles, offering advantages such as high efficiency, space saving, and reduced production costs. This machine continuously presses colored steel coils into shape, forming various specifications and shapes of tiles, which are widely used in roofing and wall materials for industries such as construction, factories, and warehouses. The model of the double-layer color steel tile press machine can be customized by selecting any combination of two different tile types. For specific combination options, please consult us.
Double-Layer Colored Steel Tile Press Machine Detailed Explanation
The double-layer colored steel tile press machine is a specialized piece of equipment used to produce double-layer colored steel products, widely applied in industries such as construction, home appliances, and transportation. Below is a detailed introduction to the double-layer colored steel tile press machine.
Working Principle
The working principle of a double-layer colored steel tile press machine is similar to that of a single-layer tile press machine, but its unique design allows it to produce two different types of colored steel sheets on the same machine. The equipment is mainly driven by an electric motor, which facilitates the relative rotation of upper and lower pressing rollers. Metal sheets (usually color-coated steel sheets) are fed into the rollers between the rollers, where they are pressed to form the desired shape and size.
The working process includes the following steps:
- Feeding: The colored steel sheet is fed into the rollers through a feeding system.
- Forming: The upper and lower rollers apply pressure to transform the flat sheet into the desired shape.
- Cutting: The formed colored steel sheets are cut to the set length.
For example, when producing common wave sheet shapes for colored steel tiles, the design of the pressing rollers will be adjusted according to the specific wave shape. In some special-shaped colored steel products (like glazed tiles), the tile press may be equipped with dedicated molds and pressing components to achieve specific shape processing effects.
Equipment Composition
- Frame: The machine frame is the main structure of the tile press, supporting and fixing other components. It is usually welded from strong steel to ensure the stability and strength of the equipment.
- Rolling System: This includes the upper and lower pressing rollers, which are key components for shaping the colored steel sheets. The material and surface treatment of the rollers significantly influence the quality and shaping effect of the colored steel products. High-quality steel is typically used, and surface treatments such as hard chrome plating are applied to enhance wear resistance and corrosion resistance.
- Transmission System: Composed mainly of the electric motor, reducer, sprocket, and chain, this system is responsible for transmitting the motor’s power to the rollers to make them rotate. The precision and stability of the transmission system directly affect the production efficiency and product quality of the colored steel tile press machine.
- Control System: This can be divided into semi-automatic and fully automatic types. Semi-automatic control systems typically consist of buttons and switches, requiring operators to manually operate each step. Fully automatic control systems use PLC (Programmable Logic Controller) for automated control of the production process, including setting production parameters, automatic feeding, forming, and cutting functions.
- Hydraulic System (equipped in some models): Used to provide pressure. In tile presses that require higher pressure, the hydraulic system ensures that the rollers apply sufficient pressure to the colored steel sheets to guarantee the shaping effect. For instance, when producing thicker or more complex shaped colored steel products, the hydraulic system plays a crucial role.
Product Features
- High Production Efficiency: The highly automated double-layer colored steel tile press machine can produce continuously, greatly enhancing production efficiency and reducing labor costs. The forming speed per minute varies depending on the machine model and product requirements, usually ranging from several meters to over ten meters.
- Good Product Quality: The forming size and shape of the colored steel sheets can be precisely controlled, resulting in products that are flat, evenly waved, dimensionally accurate, and have good strength and rigidity.
- Strong Adaptability: According to customer needs and building design requirements, a variety of shapes, sizes, and colors of colored steel products can be produced to meet diverse market demands. For example, it can produce standard flat colored steel sheets as well as those with wave, trapezoidal, and other shapes.
- Low Cost: Compared to other construction material production equipment, the price of colored steel tile presses is relatively low, and the raw material costs of colored steel sheets are also economical. This leads to a high cost-performance ratio of colored steel products in the construction market.
Application Fields
- Construction Industry: The primary application field for colored steel tile machines includes the roofs, walls, and doors of buildings such as steel structure factories, warehouses, gymnasiums, exhibition halls, and theaters. Colored steel sheets, due to their lightweight, high strength, waterproof, fireproof, and insulation advantages, can meet the structural and functional requirements of buildings.
- Home Appliance Industry: Many home appliance products, such as refrigerators, washing machines, and air conditioners, also utilize colored steel sheet materials for their shells and components. The colored steel tile press can produce colored steel sheet components suitable for these appliances.
- Transportation Industry: Colored steel sheets also have certain applications in the manufacturing of vehicles, trains, and ships. For instance, they can be used for truck body panels, train carriage exteriors, and ship partitions. The colored steel tile press provides equipment support for the material processing of these transportation tools.
Maintenance
- Daily Maintenance: Regularly check various components of the equipment, such as the rollers, transmission chains, and bearings, to ensure normal operation. Timely add lubricating oil or grease to keep the equipment in good lubrication status. Additionally, clean the equipment’s surface of dust and debris to avoid affecting its normal operation.
- Regular Maintenance: According to the operation and maintenance manuals, conduct comprehensive maintenance and inspection of the equipment periodically, including replacing worn parts, checking the safety of the electrical system, and calibrating the accuracy of the equipment.
- Safe Operation: Operators must strictly follow operational procedures when using the colored steel tile press, wearing necessary protective gear to avoid safety accidents. Also, regularly conduct safety checks on the equipment to ensure that its safety features meet the required standards.
Through the above introduction, we can understand the significance of the double-layer colored steel tile press machine in the construction, home appliance, and transportation industries, as well as its unique advantages as an important device for efficient and high-quality colored steel product production.
| Specification | Details |
|---|---|
| Product Name | Color Steel Pressure Tile Machine |
| Brand | Win-Win |
| Frame Material | 300-400H Steel |
| Drive Power | 3-7.5 kW |
| Transmission Method | Chain |
| Chain Size | 1 inch – 1.2 inches |
| Shaft Diameter | 70-80 mm |
| Shaft Material | 45# Steel Tempered |
| Wheel Material | 45# Steel Hardened Chrome |
| Side Plate Thickness | 14 mm |
| Hydraulic Power | 3-5.5 kW |
| Hydraulic Method | Gear Pump |
| Tile Output Speed | 8-12 meters per minute |
| Feeding Width | 600-1250 mm |
| Machine Dimensions (LWH) | 600014001500 mm |
| Weight | 3-5 tons |
| Unit Price | 6000-15000 USD |