three-layer tile press
The three-layer tile press machine is a machine that produces three different types of color steel tiles through one equipment. Here is a detailed introduction to the three-layer tile press machine:
- Basic composition:
- Uncoiling part: Used to carry and feed raw materials (such as color steel coil), ensuring that the material can enter the forming part smoothly and continuously.
- Forming part: This is the core component, usually composed of multiple sets of rollers. The shape and size of each set of rollers are designed and arranged according to the type of color steel tile to be produced. Through the continuous pressing of multiple sets of rollers, the raw material is gradually deformed to form the required three-layer color steel tile shape.
- Post-forming cutting part: Cut the formed three-layer color steel tile to a fixed length to meet the requirements for the length of color steel tiles in different construction projects.
- Working principle: When the three-layer tile press machine is working, first place the raw material (color steel coil) on the uncoiling part, and gradually feed the material into the forming part through the uncoiling device. In the forming part, the raw material is continuously pressed and bent by multiple sets of rollers, and gradually forms into a three-layer structure color steel tile according to the preset shape and size. Finally, through the post-forming cutting part, cut the continuous color steel tile into fixed-length finished products according to the set length.
- Technical parameters:
- External dimensions: Generally 6.5 meters in length, 1.7 meters in width, and 1.7 meters in height, but the specific dimensions may vary depending on the manufacturer and model.
- Roller parameters: For example, the v840 roller has 11 rows of pre-forming, the v900 roller has 9 rows of pre-forming, and the v910 roller has 9 rows of pre-forming.
- Other parameters: The main beam frame is welded with 300mm H-beam. The roller shaft diameter is usually φ70mm. The thickness of the middle plate is 18mm. The main engine power is 3kw. The self-weight is 4300kg. There is 1 set of automatic sizing and cutting, 1 set of hydraulic station (power 3kw), and 1 set of electrical control box. The PLC controller is mostly products from Delta Taiwan. In terms of work efficiency, under normal production, it is about 1000 meters per hour (12 meters per minute). Rollable materials include aluminum plates (0.2mm – 1.5mm) and steel plates (0.2mm – 0.8mm). The rolled plate width is generally 1000mm.
- Performance characteristics:
- Multi-purpose in one machine: It can produce three different types of color steel tiles, greatly improving the versatility and economy of the equipment, meeting the diverse needs of users, and saving equipment floor space and cost at the same time.
- High degree of automation: Adopting advanced automation control systems such as PLC control and frequency converter drive realizes automatic control of the production process. It is easy to operate and improves production efficiency and the stability of product quality.
- High production efficiency: Under normal circumstances, it can produce about 1000 meters of color steel tiles per hour, which can meet the needs of large-scale production and effectively improve production efficiency.
- Good product quality: Through precise forming processes and stable control systems, the produced color steel tiles have a flat appearance, uniform paint patterns, high strength, and good durability and corrosion resistance, which can meet the quality requirements of the construction industry for color steel tiles.
- Convenient debugging and maintenance: The equipment structure is reasonably designed, and each component is easy to disassemble and install, facilitating debugging and daily maintenance, reducing equipment maintenance costs and downtime.
- Application fields: Widely used in the construction of roofs and walls of industrial plants, warehouses, gymnasiums, exhibition halls, theaters and other buildings. These buildings have a large demand for color steel tiles. The three-layer tile press machine can efficiently produce color steel tile products that meet the requirements, providing convenience for construction.
This three-layer tile press machine is shipped from our factory today and is sent to Kunming City, Yunnan Province.
