This is the video material of our company debugging the glazed tile tile press machine for Yunnan customers.
The glazed tile tile press machine is a mechanical device used for producing glazed tiles. Here is a detailed introduction:
Working principle: The glazed tile tile press machine uses galvanized steel sheet, color steel sheet or aluminum sheet as raw materials. Through the coordinated work of the roll forming, pressing, and cutting knife parts, the raw materials are processed into the shape of glazed tiles. The color steel plate enters the roll forming part for initial forming. Then it goes to the pressing part. Under the action of the hydraulic cylinder driving the mold to move up and down, it is pressed into a section by section shape similar to glazed tiles. Then, the hydraulic cylinder of the cutting knife part drives the tool to move up and down to cut the color steel tile according to the set length.
Components:
- Roll forming part: Driven by a motor and a chain drives each roll to rotate, making the raw material initially formed.
- Pressing part: By using the hydraulic cylinder to drive the mold to move up and down, the color steel is pressed into a specific shape like glazed tiles.
- Cutting knife part: Also uses the hydraulic cylinder to drive the tool to move up and down and is responsible for cutting the color steel tile to a fixed length.
Control part:
- Execution part: Includes frequency converter driving motor, hydraulic station motor, two hydraulic solenoid valves for pressing and two hydraulic solenoid valves for cutting knife, etc., responsible for driving and controlling the actions of each part.
- Detection part: There are pulse encoders for detecting the length of color steel tiles, as well as up and down travel switches for pressing and cutting knives, as well as up and down operation buttons for pressing and cutting knives, emergency stop switch, hydraulic start and stop switch, etc., used for real-time monitoring of equipment operation status and parameters.
Characteristics and advantages:
- Automated production: For example, some advanced glazed tile tile press machines use PLC controllers to realize automatic completion of processes such as one forward movement, pressing, and cutting at a time, with high work efficiency and saving labor costs.
- High precision of rolls: The roll material is usually 45# steel with hard chrome plating on the surface, and the hardness can reach HR55° – 57°, which can ensure the forming precision and quality of glazed tiles.
- Good forming quality: The produced glazed tiles have a smooth surface without scratches or cracks, beautiful shape, exquisite and unique, and noble taste.
Application range: Widely used in the construction industry for building external roof panels, wall panels, and internal decorative panels or ceilings of houses, increasing the aesthetics and durability of roofs or walls. Different models and specifications of glazed tile tile press machines can produce various sizes and shapes of glazed tiles to meet the needs of different architectural designs and styles.